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  • Two crash test dummies seated in a car interior, representing safety testing.

    Products and Technology

    Safety components and system integration

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    Saving Lives with a Technology Approach 

    Our next-generation system solutions are opening up opportunities for automated driving and smart future vehicle interiors. As a global leader in passive safety system solutions, we at ZF LIFETEC are firmly committed to delivering advanced protection for vehicle occupants through innovative and reliable passive safety technologies.

    All-in-one: Advancing into Next-generation Systems

    Through our broad product offering, we provide comprehensive and smart passive safety solutions, ensuring a holistic approach to occupant safety. We are able to combine seatbelt systems with steering wheels and inflatable restraint systems into smart next-generation passive safety solutions. An interacting combination of these products is required in the context of (semi-) automated driving and advanced occupant safety as well as for the interior of the future.

    This is the challenge: A high level of automated driving gives drivers more freedom to do things, such as adjusting their seats to comfortable positions while the vehicle is moving. These new interior concepts are changing the requirements for occupant protection. Simultaneously, new passive safety systems are opening up additional design opportunities for vehicle manufacturers.  
     
    This is what we do: Based upon our comprehensive range of products, we are advancing smart interior monitoring to prepare the passive safety bedrock for the future of (semi-) automated driving. 

    Car interior with deployed airbags and seat belts

    Seat Belt Systems

    Our seat belts are designed to protect occupants from serious injury in an accident and to "hand them over" to the airbag in a targeted manner. They are used as a fundamental element of the passive safety system in modern cars. The primary function of a safety belt is to keep occupants securely in their seats while driving and to prevent uncontrolled movement in the event of a sudden impact.

    Properly wearing the seat belt keeps the occupants securely attached to the vehicle so that they are not ejected from the vehicle in the event of sudden braking, a collision, or a rollover. The seat belt consists of a webbing that goes across the occupant's hips and shoulders. In the event of an accident, the belt acts as a restraint system, evenly distributing the forces acting on the body, significantly reducing the risk of injury.

    Products
    Crash test dummy wearing seatbelt, labeled LIFETEC

    Inflatable Restraint Systems

    The main function of an airbag is to absorb impact energy in the event of a sudden impact and protect the occupant from hard impacts against the dashboard, steering wheel or side panels of the vehicle. Due to the rapid deployment, the airbag can position itself between the occupant and the vehicle and dissipate the occupant's energy through targeted bleeding, thereby reducing the load values. In the event of an accident, sensors in the vehicle are activated to determine whether the impact has been sufficiently severe.

    When this occurs, the airbags inflate at lightning speed, creating a protective barrier between the occupants and the vehicle's hard surfaces.

    ZF LIFETEC manufactures different types of airbags that can be placed in different areas of the vehicle. The most common are front airbags, located in the steering wheel and on the passenger side. In addition, there are side airbags that offer side protection and curtain airbags that protect the head in the event of a side impact. The range of airbags used is constantly expanding and ZF LIFETEC is a driving force that brings innovations to the market through the development of new concepts such as the "bag in roof" or airbag models for the rear seat.

    Products
    Crash test dummy with deployed airbag in vehicle

    Steering Wheel Systems

    In modern vehicles, steering wheels are increasingly becoming a functional element that goes beyond the conventional steering function. They are increasingly used as Human-Machine Interfaces (HMI), i.e. as an interface between the driver and the various functions of the vehicle. Today, steering wheels are equipped with a variety of controls that allow the driver to control various functions of the vehicle without having to take their hands off the wheel

    With its steering wheels, ZF LIFETEC offers all the options that the market demands to integrate additional safety, comfort and infotainment functions. They offer space for buttons, switches or even touchscreens that are integrated into the steering wheel. They enable the various functions to be operated quickly and easily without the driver having to look for other controls in the vehicle. In addition, steering wheels can also be equipped with sensors that can, for example, recognize the position of the hand or touch to make operation even more convenient and the vehicle even safer.

    Products
    Car steering wheel with integrated touchscreen displaying airbag and seatbelt icons

    Advanced Occupant Safety

    Modern vehicle interior designs offering relaxed seating positions require comprehensive advances in the field of occupant protection. The growing number of intelligent cockpits featuring large screens, advanced driver assistance systems and the changed safety requirements in mostly heavier e-vehicles involve entirely new challenges for vehicle manufacturers.  

    Read more
    Man and woman using laptops in futuristic car interior

    A State-of-the-art Global R&D and Testing Network to Support our Customers 

    At ZF LIFETEC, we develop future-oriented restraint solutions for the vehicle interior. We strive to ensure innovation and the quality of today and tomorrow through our global R&D centers. Three global R&D centers in Germany, the US, and China drive product development and standardization providing for faster development and efficient testing. In addition, 33 local engineering facilities - including our Global Competence Center in Hyderabad, India, enable close collaboration with customers, local product customization, and monitoring of regional trends and regulations.

    Our global presence in major automotive markets, supported by more than 3,000 engineers, makes us a trusted partner to OEMs, vehicle safety regulators, and NCAP agencies. 

    World map with Washington, Alfdorf, and Anting marked

    Are you interested? Find more products

    Stories

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    Airbag

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    Engineer adjusting crash test dummy at ZF Lifetec facility

    Behind the Scenes: Look into the Dummy Laboratory

    Engineer adjusting crash test dummy at ZF Lifetec facility

    The “Crash Clan” Protects Us

    Two men demonstrating ZF Lifetec safety systems in a vehicle

    Meeting the Challenge of Knee Airbags

    Airbag deployed in car crash test

    An Airbag that is Quick to Offer Protection

    Crash test dummy with deployed airbag in car

    New Bag-in-Roof makes Headlines

    ZF Lifetec hand wheel actuator control panel

    ZF Strives to Bring the Steering Wheel to the Next Level

    Thermal image of a person wearing a seatbelt

    The Seat Belt That Warms And May Increase Range

    ZF Lifetec Logo

    ZF Airbag Germany GmbH 

    Wernher-von-Braun-Straße 1

    84544 Aschau am Inn


    
T: +49 8638 9650

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